cushions:bom
Table of Contents
🏗️ Step-by-Step: Example of ''Madrid Sofa'' Setup in Cushions
✅ 1. Enable Necessary Modules
Go to Home > Setup > Modules and activate:
- Products/Services
- Manufacturing (MRP)
- Warehouse (Stock)
- Third Parties (Customers/Suppliers)
- Purchases & Sales (optional but recommended)
✅ 2. Define Raw Materials
These are the lowest-level components (foam, fabric, zippers, etc.)
Go to Products/Services > New Product and create entries like:
- HR Foam 40D – Seat
- Fabric – Outdoor Grade A
- Polyester Thread
- Zipper YKK 60cm
- Velcro Tape
- Plastic Bag (Rain Cover)
- Loss (%) – represent loss in BOM quantities manually
For each material:
- Type: Product
- Nature: Purchasable
- Stock management: Enabled
- Unit: meters, pcs, kg, etc.
✅ 3. Define Sub-Assemblies (Components)
These are assembled from raw materials:
- Mattress Cushion
- Back Cushion
- Pillow
- Rain Cover
Create each as a Product, nature = Manufacturable, and assign a BOM (see Step 5).
✅ 4. Define the Finished Good
Create:
- Madrid Sofa
- Type: Product
- Nature: Manufacturable
- Stock: Managed
- Selling: Enabled (if you sell it directly)
- Unit: pcs
✅ 5. Create BOMs
Go to MRP > Bill of Materials
Click New bill of materials for each manufacturable item.
📌 A. BOM for ''Mattress Cushion''
| Component | Quantity | Note |
|---|---|---|
| HR Foam 40D – Seat | 2 pcs | |
| Fabric – Outdoor | 3 m | |
| Polyester Thread | 50 m | |
| Zipper YKK 60cm | 2 pcs | |
| *(Loss built-in)* | *Add 5–10% manually if needed* |
📌 B. BOM for ''Back Cushion''
| Component | Quantity |
|---|---|
| HR Foam 30D – Back | 1.5 pcs |
| Fabric – Outdoor | 2 m |
| Polyester Thread | 25 m |
📌 C. BOM for ''Rain Cover''
| Component | Quantity |
|---|---|
| Plastic Bag | 1 pcs |
| Velcro Tape | 2 m |
| Polyester Thread | 10 m |
📌 D. BOM for ''Madrid Sofa''
| Sub-assembly | Quantity |
|---|---|
| Mattress Cushion | 1 |
| Back Cushion | 1 |
| Pillow | 2 |
| Rain Cover | 1 |
✅ Tip: Cushions supports multi-level BOMs by assigning BOMs to subcomponents and referencing them in the top-level BOM.
✅ 6. (Optional) Add Suppliers and Purchase Prices
For each raw material:
- Go to Product > Suppliers
- Add supplier reference, price, and purchase conditions
✅ 7. (Optional) Create Manufacturing Order
Once BOMs are in place:
- Go to Manufacturing > New Order
- Select Madrid Sofa
- All subcomponents will be calculated recursively
- Execute the production to deduct materials from stock
✅ Summary
You’ve now modeled:
- Raw Materials → defined and stock-managed
- Components → each has its own BOM
- Finished Good → final BOM uses components
- Optional: Suppliers, stock, and purchasing details
cushions/bom.txt · Last modified: by admin