Table of Contents

🛋️ Madrid Sofa: BOM Simulation & Setup

This guide simulates how to fully define and structure a Madrid Sofa in CushionsERP using raw materials, sub-assemblies, and final BOMs.

🛠️ 1. Define Raw Materials

These are the lowest-level components used in manufacturing (e.g., foam, fabric, zippers).

📍 Navigate to: Products/Services → New Product

🆕 Create entries like:

For each item, configure:

🧮 *Tip: Reflect material loss directly in BOM quantities — for example, add 5% extra to account for waste.*

✅ 2. Define Sub-Assemblies (Components)

These are intermediate items assembled from raw materials:

For each:

✅ 3. Define the Finished Good

Create product: Madrid Sofa

✅ 4. Create BOMs

Go to: MRP → Bill of Materials Create a new BOM for each manufacturable item.

📌 BOM A: Mattress Cushion Quantity
HR Foam 40D – Seat 2 pcs
Fabric – Outdoor 3 m
Polyester Thread 50 m
Zipper YKK 60cm 2 pcs
*Apply 5–10% loss if needed manually*
📌 BOM B: Back Cushion Quantity
HR Foam 40D – Back 1 pcs
Fabric – Outdoor 2 m
Polyester Thread 30 m
📌 BOM C: Rain Cover Quantity
Plastic Bag 1 pcs
Velcro Tape 2 m
Thread 10 m
📌 BOM D: Madrid Sofa (Final Assembly) Quantity
Mattress Cushion 1
Back Cushion 1
Pillow 2
Rain Cover 1
🔁 CushionsERP supports multi-level BOMs by referencing component BOMs in the final product's BOM.

✅ 5. (Optional) Add Suppliers & Prices

For each raw material:

✅ 6. (Optional) Create Manufacturing Order

Once BOMs are created:

✅ Summary: Structure Modeled

→ Next: Product Lot Number Guidance