Table of Contents

🏗️ Step-by-Step: Example of ''Madrid Sofa'' Setup in Cushions

✅ 1. Enable Necessary Modules

Go to Home > Setup > Modules and activate:

✅ 2. Define Raw Materials

These are the lowest-level components (foam, fabric, zippers, etc.)

Go to Products/Services > New Product and create entries like:

For each material:

✅ 3. Define Sub-Assemblies (Components)

These are assembled from raw materials:

Create each as a Product, nature = Manufacturable, and assign a BOM (see Step 5).

✅ 4. Define the Finished Good

Create:

✅ 5. Create BOMs

Go to MRP > Bill of Materials

Click New bill of materials for each manufacturable item.

📌 A. BOM for ''Mattress Cushion''

Component Quantity Note
HR Foam 40D – Seat 2 pcs
Fabric – Outdoor 3 m
Polyester Thread 50 m
Zipper YKK 60cm 2 pcs
*(Loss built-in)* *Add 5–10% manually if needed*

📌 B. BOM for ''Back Cushion''

Component Quantity
HR Foam 30D – Back 1.5 pcs
Fabric – Outdoor 2 m
Polyester Thread 25 m

📌 C. BOM for ''Rain Cover''

Component Quantity
Plastic Bag 1 pcs
Velcro Tape 2 m
Polyester Thread 10 m

📌 D. BOM for ''Madrid Sofa''

Sub-assembly Quantity
Mattress Cushion 1
Back Cushion 1
Pillow 2
Rain Cover 1

✅ Tip: Cushions supports multi-level BOMs by assigning BOMs to subcomponents and referencing them in the top-level BOM.

✅ 6. (Optional) Add Suppliers and Purchase Prices

For each raw material:

✅ 7. (Optional) Create Manufacturing Order

Once BOMs are in place:

✅ Summary

You’ve now modeled: