🏗️ Step-by-Step: Example of `Madrid Sofa` Setup:

✅ 1. Define Raw Materials

These are the lowest-level components (foam, fabric, zippers, etc.)

Go to Products/Services > New Product:

Create entries like:

• HR Foam 40D – Seat
• Fabric – Outdoor Grade A
• Polyester Thread
• Zipper YKK 60cm
• Velcro Tape
• Plastic Bag (Rain Cover)
• Loss (%) – you may represent loss in BOM quantities (see below).

For each:

• Type: Product
• Nature: Purchasable
• Stock management: Enable
• Unit: e.g., meters, pcs, kg, etc.

✅ 2. Define Sub-Assemblies (Components)

These are assembled from raw materials:

• Mattress Cushion
• Back Cushion
• Pillow
• Rain Cover

Create each as a Product, nature = Manufacturable, and assign a BOM (see Step 5).

✅ 3. Define the Finished Good

Create: • Madrid Sofa

• Type: Product
• Nature: Manufacturable
• Stock: Managed
• Selling: Enabled (if you sell it directly)
• Unit: pcs

✅ 4. Create BOMs

Go to MRP > Bill of Materials

Click New bill of materials for each manufacturable item.

📌 A. BOM for “Mattress Cushion”

• Component Quantity Note
• HR Foam 40D – Seat 2 pcs
• Fabric – Outdoor 3 m
• Polyester Thread 50 m
• Zipper YKK 60cm 2 pcs
• Loss (built-in) Add 5–10% to quantities if needed manually

📌 B. BOM for “Back Cushion”

Same style – just list relevant raw materials.

📌 C. BOM for “Rain Cover”

• Component Quantity
• Plastic Bag 1 pcs
• Velcro Tape 2 m
• Thread 10 m

📌 D. BOM for “Madrid Sofa”

• Sub-assembly Quantity
• Mattress Cushion 1
• Back Cushion 1
• Pillow 2
• Rain Cover 1

✅ Tip: If you need multi-level BOMs, Cushion can handle it by creating a BOM for each component, and using them inside the top-level BOM.

✅ 5. (Optional) Add Suppliers and Purchase Prices

For each raw material:

• Go to Product > Suppliers
• Add supplier reference, price, and conditions.

✅ 6. (Optional) Create Manufacturing Order

Once BOMs are in place, you can:

• Go to Manufacturing > New Order
• Select Madrid Sofa
• It will calculate all subcomponents recursively
• You can execute the production and deduct materials from stock

✅ Summary

You’ve now modeled:

• Raw Materials → defined and stock-managed
• Components → each has its own BOM
• Finished Good → final BOM uses components
• Optional: Suppliers, stock, and purchasing details